Select Projects
“Working with Aron is like unlocking a cheat code. He's simultaneously strong across physical design, technical evaluation, and hands-on prototyping skills. He's fast, with unmatched stamina in his support for others. I'm convinced he could design and build anything—from a rocket to a brain implant—and if he hasn't made it already, he can figure out how.”
- MINA FAHMI
(SANDBAR)
- Client Feedback -
“Aron is the person I trust most to take a complex product plan and turn it into a proof of concept. He brings together the right mix of engineering and design talent, works seamlessly with clients, and has exceptional command of manufacturing processes. The result is always a prototype that works, impresses, and sets the stage for successful product development.”
- MIKE PICA
(HARDWARE VELOCITY)
“I had the pleasure of working with Aron on a hardware project in a new product category with a highly constrained form factor. The project was especially challenging due to many unknowns stemming from novel functionality and tight physical limitations. On top of that, we were working under urgent deadlines tied to a critical fundraising milestone.
Aron’s mechanical expertise, rapid iteration, and commitment to timely delivery were instrumental in helping us meet our goals. He went above and beyond—even hosting us in his workshop for deep, in-person collaboration. I highly recommend Aron for any ambitious hardware project.”
- KIRAK HONG
(SANDBAR)
“Aron has been an exceptional technical partner across multiple hardware development cycles. He combines strong systems thinking with precise execution, driving fast iteration loops while maintaining high engineering rigor. On one critical project, we tasked him with translating early-stage industrial design sketches into a functional prototype suitable for stakeholder demos—mechanical integration, electronics, industrial design tweaks, fabrication and assembly all came together in under two months. Highly recommended for any team needing end-to-end execution on fast-paced hardware or product design challenges.”
- JEREMY GILBERT
(ADHERETECH)
“Aron provides an essential service by actively collaborating with both technical and non-technical team members to fully understand the purpose and scope of work, and applying his decades of experience to deliver a product that exceeds expectations in delivery time, functionality, and workmanship.”
- TOM MOYLAND
(HARDWARE VELOCITY)
“Xplorobot was privileged to collaborate with Aron Cohen and Aron Studio. Aron delivered most amazing designs that were both beautiful and practical. His team implemented mechanical, electrical, thermal and data communication subsystems of our award-winning sensor in record time and with high quality. Aron was always available to work with us on super tight schedules to meet customer requirements, performance goals, and safety standards. We are looking forward to collaborating with Aron and Aron Studio for years to come.”
- OLEG MIKHAILOV
(XPLOROBOT)
Private Network
Rapidly prototyped a scalable private network enclosure designed for reliable outdoor deployment. The system underwent in-house electrical safety, ingress protection, and thermal validation to ensure long-term durability in demanding conditions. A custom heatsink and passive dissipation architecture was developed to manage extreme ambient temperatures and solar loading, enabling stable operation without active cooling.
Wearable Ai
As part of a wearable AI platform, this device enables seamless interaction with large language models. I led the complete mechanical design and integration of electronics, ensuring the system met strict constraints for size, comfort, and performance. The result is a compact, reliable form factor that supports intuitive, always-available AI access for users on the move.
Produce Extender
This quick-turn prototype was built to test produce preservation in a controlled fridge environment. We designed and fabricated a custom cold plate vapor compression system, integrating full data logging to precisely monitor and control temperature and humidity. The test chamber allowed for accurate evaluation of how different conditions impact shelf life, providing critical data to guide future development.
A MATTER OF AIR
A Matter of Air was a fast-turnaround art installation designed and assembled in just a few days. Using 42 LED strings to represent New York City neighborhoods, we visualized data from the NYC Community Air Survey, mapping fine particulate pollution, health outcomes, and income levels. Each LED represented a year of data, with pink and blue indicating Hot and Cold Spots. An interactive panel let the audience dive deeper into the insights. The project revealed a striking pattern: while air quality is improving overall, lower-income areas like the South Bronx still face far worse health impacts than wealthier neighborhoods with similar pollution levels.
RED LIGHT
For Aescape’s robotic massage platform, we explored the integration of red light therapy to enhance therapeutic benefits. Within a month, we developed a custom PCB, designed and cast the enclosure, and performed in-house thermal analysis and spectrometry to evaluate optical and thermal performance. This rapid development cycle enabled the client to quickly assess feasibility and refine their product roadmap with confidence.
Love Rope
This playful, entry-level bondage device was designed to balance approachability with bold aesthetics. We developed a range of renderings to explore form and texture, then sourced professionally molded silicone samples from overseas to refine the feel and function. The result is a product that’s both visually striking and comfortable to use, successfully bridging fun and functionality.
USB
Tasked with housing a full terabyte of storage in a sleek form factor, we designed the enclosure for this dual-sided USB drive through multiple iterations and detailed renderings. Working closely with the client, we refined each prototype to align with their vision of a clean, modern device that balances function and visual appeal. The final result is both compact and striking, delivering high-capacity performance in a premium industrial design.
1 Week Split-System
Starting from a simple sketch provided by the client, we rapidly brought this compact split air conditioning system to life. It is powered by the world’s smallest DC-driven compressors and uses pure propane refrigerant. Within a week, we completed the full mechanical and electrical design, fabricated every component, assembled the unit along with a custom shipping crate, and sent it overnight across the country. The client successfully installed it for a high-stakes investor demo at UC Berkeley just days later.
Laser Methane Scanner
Initially intended for robotic implementation, such as those found on Boston Dynamics' renowned 'Spot'. We seized the opportunity to reshape this technology, seamlessly integrating it into a handheld device with remarkable proficiency. Mirroring the speed of light that our sensor operates at, our creation process was swift. The entire cycle, from the design stage to the manufacture of a fully functional prototype, was executed within a mere week of our inaugural client meeting.
Mini Oxygen Plant
Innovatively designed from scratch, this robust oxygen system, the first of its kind, delivers 20 liters per minute of pure oxygen. Tailored to endure the harsh conditions of Sub-Saharan Africa, it features a built-in power backup and a modular patient distribution system for optimal functionality.
VDK
This striking 15-foot Verizon kiosk, pivotal in their initial 5G rollout, merges functionality and visibility. Its large advertising screens and integral 5G radio equipment are kept operational by a bespoke vapor compression cooling system. This innovative design uses the world's smallest compressors and pure propane as a refrigerant, a testament to groundbreaking technological adaptation.
Capture Co2
Depicting a remarkable fusion of artistry and sustainability, this fully articulating bear sculpture is crafted from concrete infused with 20% recycled carbon. Its creation involved the use of custom 3D-printed positive molds and a meticulously designed skeletal structure, which was then overmolded by the eco-friendly concrete.
Spiro
Inspired by an early pandemic meeting with Professor Alex Slocum and his colleagues at MIT, we recognized the potential in their open-source ventilator design. Following the most intense month of innovation, backed by a $10 million investment, we successfully designed, manufactured, and delivered 3,000 ventilators to the city of New York, significantly bolstering the city's pandemic response efforts."
Traveling Wave Generator
Commissioned under a DOE contract, this amphibious-looking device ingeniously harvests energy from flowing water. Whether situated in a stream or the ocean, it's a testament to innovative, sustainable energy solutions, harnessing the power of nature to generate electricity.
Security Badge
Crafted exclusively for Google employees, this fully customized security badge making machine, built with top-notch CNC machined materials, stands as a model of modularity and user enjoyment. Its thoughtful design not only enhances security measures but also brings a touch of fun to the everyday routine.
Neural Implant Interface
For a leading neurological implant company, a swift and innovative solution was designed to interface with their brain implant. This device, designed to meet stringent FDA 510k submission criteria, underwent extensive in-house testing, including shock, thermal, and ingress evaluations, demonstrating robustness and reliability in its functionality.
Transit Beacon
Custom-designed for the New York City MTA, this durable outdoor beacon withstands the city's demanding conditions. The distinctive green dome, thermoformed in-house, adds a visually striking element to this resilient piece of urban infrastructure.
Smart Meds
Designed for versatility, this smart device effortlessly adapts to virtually any medication bottle, serving dual purposes: reminding patients of their dosage times and providing direct connectivity to their physicians for seamless medication monitoring, bridging the gap between patient self-care and medical oversight.
Anesthesia
Built for resilience, this manually operated anesthesia machine functions seamlessly even during power outages. Its bespoke vaporizers, a crucial component of its design, ensure uninterrupted patient care in even the most challenging circumstances.
Rapid Antigen Test
During the pandemic's peak, a swift prototyping process yielded user-friendly tongue swabs, offering a potentially more comfortable alternative to the often-unpleasant nasal swabs used in antigen testing.
Waste Seperation
For an innovative startup, a groundbreaking project was undertaken to transform standard porta-potties into waste-separating units. This eco-friendly technology efficiently separates urine and solid waste, making them suitable for fertilizer, and showcases a novel approach to sustainable waste management.
Instant E-Bike
For an enterprising startup, a revolutionary device was developed that transforms any standard bicycle into an e-bike within seconds. Its versatility extends to even city bikes, making electric biking accessible to a wider range of users.
ECG Anywhere
This uniquely designed ring, a fusion of style and health tech, is capable of monitoring vitals, including providing multipoint ECG measurements, offering a convenient, wearable solution for continuous health tracking.
No More
This innovative nicotine vaporizer is designed to progressively reduce the amount of nicotine delivered to the user, with the ultimate goal of assisting individuals in their journey to quit smoking completely.
HVAC-R
As a third-generation air conditioning, heating, and refrigeration expert, I've worked hands-on with a range of systems, from household refrigerators to industrial chillers and refrigerated warehouses. This practical, real-world foundation has provided me a significant advantage in engineering, grounding my innovations in deep-rooted experience.